- Free Design Support
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Starting from $0.40/unit on bulk orders
Premium Packaging Boxes manufactures custom die cut inserts that hold products securely inside boxes while improving protection and presentation. Each insert is made to the exact product size and shape, with single-cavity, multi-cavity, divider tray, fold-over flap, and finger-notch options. Available materials include SBS paperboard, corrugated cardboard, and kraft paperboard, depending on the product and protection requirements. They work well for cosmetics, electronics, glass products, retail items, gifts, and multi-piece product sets. Custom CMYK, PMS, matte, and gloss printing/finishes can be added for branding and product instructions. Orders are available from 100 to 500,000 units, with free design support and free shipping across the USA. Pricing starts at $0.30 per unit on bulk orders, with rush production in 8–10 business days and regular production in 12–15 business days.
Expert Team Free Design Support
Made precisely to your specifications.
Sharp details with vibrant color reproduction.
From about 4 to 7 business days
Free Shipping Across the USA!
| Dimensions: | All Custom Sizes & Shapes. |
| Printing: | CMYK, PMS, No Printing. |
| Materials: | 12pt to 25pt White Cardstock/Kraft Cardstock (Eco-Friendly), E-Flute Corrugated. |
| Quantities: | 100 – 500,000 Quantity. |
| Finishing: | Gloss, Matte, Soft-touch, Spot UV. |
| Default Process: | Die Cutting, Gluing, Scoring, Perforation. |
| Add-ons: | Embossing, Debossing, Silver Foiling, Gold Foiling, Copper Foiling, PVC Window. |
| Proof: | Digital Proof, 3D Mock-up, Physical Sampling (On request). |
| Turnaround Time: | Rush Orders 4-7 Business Days, Regular Orders 12-15 Business Days. |
As a core offering in our Insert & Dividers parent line, custom die cut inserts create precise internal compartments inside outer boxes. Structural inserts are used by skin care companies, electronics companies, glass bottle companies and luxury manufacturers to keep products from shifting during shipping. Typical shipping boxes have an extra amount of space which causes product collisions; specific cushioning eliminates the problem altogether. Businesses ensure safe and secure delivery of their fragile goods, establish trust with their customers, and reduce product damage in wholesale distribution and retail fulfillment processes.
Every item requires an accurate structural footprint. Under our Cardboard Packaging Collection, we design custom cardboard die cut inserts using CAD tooling and structural packaging engineering. Inserts come in both single cosmetics and multi-piece tool sets, which are made to fit the product exactly. Multi-cavity grids, fold-over side flaps, finger notches for easy product removal and integrated divider trays are just a few of the structural options available. This exact fit helps to keep things organized on shelves or when unboxing, ensuring a secure and tidy environment.
| Feature | Available Options |
|---|---|
| Sizes | Small, Medium, Large & Custom |
| Insert Styles | Single Cavity, Multi-Cavity, Divider Trays |
| Structural Features | Finger Notches, Fold-Over Flaps, Die-Cut Openings |
| Applications | Cosmetics, Electronics, Retail & Gift Packaging |
Selecting the appropriate board depends on item weight and fragility requirements. Lightweight retail products perform best with solid bleached sulfate (SBS) paperboard, offering a smooth printing surface for branded artwork. Heavy materials or direct shipping packaging require dense fluting to help absorb the impact of shock; recyclable corrugated cardboard offers this property. Brands that are committed to being eco-friendly often opt for natural Kraft paperboard inserts to promote their sustainability initiatives while ensuring the product’s structural integrity and safety during shipping.
| Material | Best For |
|---|---|
| SBS Paperboard | Cosmetics & Retail Packaging |
| Corrugated Cardboard | Shipping & Heavy Products |
| Kraft Paperboard | Eco-Friendly Packaging |
The primary benefit of engineered custom die cut inserts lies in structural product safety and impact protection. By locking items into dedicated positions, cardboard inserts cushion products against drop impacts and vehicle vibration. This decreases the return rate, reduces the damage to surface coatings and avoids costly breakage in transport. Packaging is not just about protection; it’s about enhancing brand visibility and creating a visually appealing unboxing experience from the moment it opens.
| Protection Feature | Benefit |
|---|---|
| Custom-Fit Cavities | Prevent Product Movement |
| Shock Protection | Reduces Transit Damage |
| Vibration Resistance | Keeps Products Secure |
| Organized Presentation | Enhances Unboxing Experience |
Interior packaging surfaces provide valuable space for custom branding. Custom inserts can be printed using CMYK offset printing, PMS color matching, or subtle matte and gloss lamination. Printing logos, instructional messaging, or patterns directly on the insert surface strengthens brand identity and creates a cohesive presentation without expanding exterior packaging size.
| Option | Purpose |
|---|---|
| CMYK Offset Printing | Full-Color Branding |
| PMS Color Matching | Consistent Brand Colors |
| Matte Lamination | Smooth Premium Finish |
| Gloss Lamination | Enhanced Visual Appeal |
Whether you require small custom batches or high-volume die cut inserts wholesale, Premium Packaging Boxes creates custom solutions engineered around your product specifications and shipping needs. Contact our team today for expert packaging consultation and request a free quote.
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I was impressed by the quality of the custom boxes we received. The material feels durable, the printing is sharp, and the finishing gives the packaging a premium look. Pricing was competitive compared to other suppliers we contacted. We will definitely place more orders in the future.
We ordered custom packaging boxes for our products and the entire process was smooth from start to finish. The design team helped us finalize the artwork, and the print quality exceeded our expectations. The boxes arrived on time, were well-constructed, and perfectly matched our brand colors. Customer support was responsive throughout the process. Highly recommended for businesses looking for professional custom packaging solutions.
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